Supporting Sustainable Packaging Development

Changes such as lightweighting, material substitution, packaging optimisation and improved pallet utilisation can influence how packaging performs during storage, handling and transport. Independent distribution testing helps organisations understand these impacts before implementation, reducing technical risk while supporting packaging performance and product protection.

Smithers develops tailored test programmes that replicate real-world distribution conditions, providing the technical evidence needed to assess packaging changes with confidence.

Distribution Testing for Sustainable Packaging

Our distribution testing services support a wide range of sustainable packaging initiatives, including:
  • Packaging lightweighting and material reduction
  • Packaging optimisation and specification review
  • Alternative materials and packaging formats
  • Pallet utilisation and cube optimisation
  • Secondary and tertiary packaging development
  • Distribution performance validation following packaging changes
Testing programmes can be tailored to your packaging format, distribution environment and project objectives.

Packaging Optimisation Through Distribution Testing

Smithers undertakes targeted projects to evaluate opportunities for lightweighting, specification reduction and more efficient packaging and distribution. Using tailored test protocols and real-world distribution simulation, we help organisations make informed decisions around material and pack grades, material substitution, pallet utilisation and cube efficiency.

Examples of projects we support include:
  • Improving pallet utilisation for glass bottles
  • Evaluating the stability of tall, heavy palletised loads
  • Optimising pallet height and cube utilisation for alternative secondary packaging
  • Improving protective cushion pack designs for electronics
  • Assessing alternative, more sustainable beverage ring-holder formats

Why Smithers?

Smithers combines expertise in packaging performance, distribution testing and materials to help organisations evaluate packaging changes before implementation. Whether reducing material use, improving logistics efficiency or introducing alternative packaging solutions, our independent testing provides the technical evidence needed to support confident packaging decisions.

Discuss Your Packaging Project

Whether you're developing more sustainable packaging or validating changes to existing designs, our experts can help develop a distribution testing programme that supports your packaging objectives. 

Download a brochure for more information:

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