Seal failure is rarely the result of a single factor. It often arises from a combination of stresses and conditions that require deep expertise to diagnose and prevent.

How Smithers Can Help

Our experts can:
  • Identify the root cause of seal, gasket, or o-ring failure
  • Act as expert witnesses in dispute and litigation cases
  • Recommend corrective actions to prevent repeat issues
  • Provide specifications to strengthen future performance
  • Advise on design improvements and material optimization

Common Causes of Seal Failure

Seal and gasket issues often stem from a mix of factors. The most frequent weaknesses include:
  • Incorrect material selection
  • Poorly specified applications
  • Excessive physical or thermal stress
  • Chemical attack due to inadequate chemical resistance

How to Prevent Seal Failure

Prevention starts with the right choices at the design stage. For example, if a seal lacks the correct chemical resistance properties for the end-use environment - accelerated aging and degradation in performance can develop very quickly. Smithers helps clients:
  • Specify seals accurately for their intended application
  • Select materials with the right chemical resistance
  • Understand operating environments, fluid interactions, and stress conditions
  • Predict service life and optimize design for durability

Expert Witness Support for Seal Failure

In the UK and Europe, our consultants also provide independent expert witness services for seal-related legal disputes and litigation.

Seal Training Courses

To build in-house expertise, Smithers offers in-person, online, and custom training in rubber and polymer materials - helping your team understand the science behind seal performance.

Work With Our Experts

Contact Smithers to discuss your seal failure challenges, and gain confidence in your materials, designs, and long-term reliability.
Cancel
Show Policy

Contact an expert

Latest Resources

See all resources