Changes in material properties, packaging specifications, machine settings or storage conditions can affect how packaging performs on high-speed production lines. Problems may appear as reduced throughput, inconsistent performance, increased waste or recurring line stoppages.
Our packaging specialists combine materials expertise, laboratory testing and practical investigation to identify the factors affecting performance and help determine appropriate corrective action.
Packaging line investigation and optimisation
Projects can include:
- Investigating packaging-related line performance issues
- Evaluating interactions between materials, packaging and machinery
- Assessing the impact of material or packaging changes on processing performance
- Material selection and packaging converter assessment
- Reviewing specifications and manufacturing tolerances
- Assessing material storage, handling and inspection practices
- Identifying appropriate machine and packaging variables
- Data collection, analysis and line trials
- On-line troubleshooting and technical investigation
Depending on the project, our consultants may combine production-line observations, laboratory analysis, data review and discussions with manufacturers, converters and suppliers to build a detailed understanding of the factors affecting performance.
Bespoke testing for packaging line problems
Standard test methods do not always reproduce the conditions experienced during high-speed packaging operations. Where required, Smithers can develop bespoke test methods, fixtures and experimental programmes to investigate specific material, pack and machine interactions.
This approach can help isolate individual variables and generate evidence that is difficult to obtain through production-line trials alone.
Talk to an expert about your packaging line challenge
Whether you are investigating an existing line problem or assessing the impact of a new material, pack design or specification, talk to our packaging specialists about your requirements.
- Instrument Design and Fabrication
- Pack and Machine Interaction
- Packaging Design for Fragile Goods
- Packaging Lightweighting and Cost Avoidance
- Packaging Materials Selection
- Packaging Structure Identification
- Packaging Supply Chain Audits
- Packaging Taints and Contaminants | Taint Testing
- Product Characterisation and Verification Testing
- Safety of Recycled Packaging
- Shipment Damage Prevention