Smithers provides physical functional testing for infusion pump delivery devices in accordance with IEC 60601-2-24. Our laboratories support medical device manufacturers in establishing reliable, inspection-ready testing programs for evaluating infusion pump performance.

Testing focuses on key parameters including flow rate accuracy, bolus delivery, occlusion detection, and device compatibility with syringes and primary containers. Smithers develops robust methods tailored to each product while remaining aligned with IEC 60601-2-24 requirements.

These methods can be applied throughout the device lifecycle, including research and development (R&D), engineering validation testing (EVT), investigations, and design verification testing (DVT).
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Flow Rate Accuracy Testing

IEC 60601-2-24 provides a standard method for measuring infusion pump flow accuracy by analyzing mass data collected over a defined period of time. Smithers evaluates delivered flow rate against programmed pump settings to determine delivery accuracy and identify deviations that could affect dosing performance.

Testing can be applied to both continuous infusion pumps and intermittent infusion systems to characterize device performance under defined operating conditions.

Intermittent Infusion Performance

For pumps designed to deliver programmed doses, testing evaluates the accuracy and consistency of repeated dosing cycles. Smithers measures the mass of fluid delivered during each infusion event to determine the resulting flow rate and verify dose performance.

Bolus Delivery Testing

Bolus functionality allows infusion pumps to deliver an additional controlled volume of fluid when required by therapy protocols. Smithers measures the mass of fluid delivered during the bolus event to determine the resulting bolus volume and confirm delivery accuracy and repeatability.

Occlusion Detection Testing

IEC 60601-2-24 also defines procedures for determining occlusion alarm thresholds and unintended bolus volume. Testing is performed by creating a closed system and monitoring pressure until the occlusion alarm is triggered.

Smithers records the pressure at alarm activation and measures the mass of fluid released following the event to determine the unintended bolus volume.

Pump and Container Compatibility

Smithers evaluates the functionality of infusion pumps when used with specified syringes and primary containers. Compatibility testing assesses mechanical engagement and operational performance to confirm the device performs as intended with the defined delivery components.

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