Introduction to Plastics and Rubber in Medical Devices


Shropshire, UK

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Key course information

  • Course learning format: IN-PERSON COURSE
  • More course dates: See below or click 'Register'
  • Pricing: click 'Register' to preview
  • Course duration: Two Days
  • Location: Shropshire, UK
  • Interactive learning face-to-face with expert tutors
  • Electronic course notes
  • Gain CPD Credits: Smithers training is IOM3 Quality Assured and counts towards professional development.
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Introduction to Plastics and Rubber in Medical Devices

Date
Length 2 days
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Upcoming online course dates

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24 - 25 June 2026
30 September - 1 October 2026

Course overview

This course introduces the key regulatory frameworks and standards governing medical devices in the EU and UK (Great Britain and Northern Ireland).

You’ll learn how requirements for safety, efficacy, compatibility and shelf life affect material selection and manufacturing processes for medical devices. The course also covers the application of quality systems (ISO 13485) and risk management principles (ISO 14971).

A detailed overview of plastics and rubber materials is included, focusing on biocompatibility, physical properties, sterilisation methods and packaging systems. By the end of the course, you’ll understand how regulatory, material and process factors interact in the design and production of compliant, high-performance medical devices

Learning outcomes

By the end of this course, you will be able to:
  • Understand the scope of medical device regulation within the EU and UK.
  • Determine classification rules and certification routes for medical devices.
  • Apply the principles of ISO 13485 quality management and ISO 14971 risk management.
  • Learn about sterilisation methods and their effects on plastics and rubber components.
  • Select and interpret appropriate biocompatibility assessments (ISO 10993).
  • Recognise how regulatory and process requirements influence material selection and manufacturing conditions.

Course content

This course covers the full pathway from regulatory compliance to material selection and packaging, providing a complete understanding of how medical device requirements influence the design, manufacture and performance of products made from plastics and rubber.

EU and UK Medical Device Regulation
  • Overview of regulatory frameworks, classification rules and certification routes for devices placed on the market in the EU and UK (Great Britain and Northern Ireland).
Quality Management Systems
  • Application of ISO 13485 requirements and their role in ensuring product consistency, traceability and compliance.
Risk Management
  • Understanding ISO 14971 principles and how risk assessment influences design, material selection and manufacturing controls.
Product Standards and Biocompatibility
  • Review of key international standards and biocompatibility testing approaches (ISO 10993) for plastics and rubber components.
Material Selection
  • Guidance on selecting appropriate plastics and rubber materials based on performance, compatibility, processing and regulatory factors.
Sterilisation Methods
  • Examination of common sterilisation processes and their effects on polymers used in medical devices.
Packaging Systems
  • Overview of packaging requirements, materials and validation processes that ensure product integrity and shelf life.

Who should attend

This course is ideal for professionals involved in the design, manufacture or supply of medical devices made from plastics or rubber materials.

It will be particularly valuable for:

  • Moulders and fabricators looking to supply the medical device sector who need an understanding of material, manufacturing and quality system requirements under the Medical Device Regulation (MDR).
  • Existing suppliers and device manufacturers with limited experience in plastics or rubber who want to understand material-specific considerations, MDR scope and how these differ from traditional engineering materials.

Typical attendees include Technical Managers, Quality Managers, Design Engineers and Production Managers.

Meet your expert tutor

Dr Mohammed Alkattan, Consultant

Dr Mohammed Alkattan – Consultant

With over 16 years’ experience in polymer science and biomaterials, Mohammed specialises in developing and commercialising advanced materials for medical and food-contact applications. A product development leader and consultant, he bridges the gap between R&D innovation and market-ready solutions, with expertise spanning hydrogels, biodegradable polymers and regulatory compliance.

What our delegates say about the course material

Very helpful and professional, would recommend to others.”
James Wingham (University of Sheffield)

Useful with a lot of information
Sara Pintado del Campe (GSK)

Contact us or download a brochure

Reach out to the training team now - ask about this course or discuss your training goals.  

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